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February 26, 2026
When choosing a professional ladder, most people focus on height, material and load rating. However, one detail is often overlooked: The shape of the rung. It might seem minor, but in reality, rung profile has a direct impact on comfort, fatigue and suitability for prolonged trade use. In this guide, we explain the difference between square rung ladders and D-shaped rungs , and why rung design matters more than you might think. What Is a Square Rung Ladder? Square rung ladders use rungs which have flat faces and defined corners. When the ladder is stored vertically, the rung appears level and square. However, ladders are not climbed vertically. Following the HSE 1-in-4 rule , they are typically positioned at approximately a 75-degree working angle . At this climbing angle, something important happens. The foot does not rest on the flat face of the square rung. Instead, it often rests on the corner edge of the square profile. This changes how pressure is distributed through the sole of the foot. Why Rung Shape Matters at a 75-Degree Angle When positioned correctly against a structure, a ladder leans forward at a 75-degree angle. This means the user’s weight transfers onto the leading edge of the rung. With square rungs: The corner edge becomes the primary contact point The surface area under the foot is reduced Pressure is concentrated rather than distributed For very short climbs, this may not be noticeable. However, for repeated climbs, prolonged standing or trade work involving tools and materials, the difference becomes more apparent. Reduced surface contact can increase foot fatigue and discomfort over time. This is particularly relevant for: Building work Maintenance tasks Electrical installations Facilities management Repeated daily ladder use The Design of D-Shaped Rungs Lyte ladders use D-shaped rungs specifically to address this issue. A D-shaped rung presents a broader, flatter stepping surface when the ladder is positioned at its correct working angle. This means: A greater portion of the foot makes contact with the rung Weight is distributed more evenly Pressure points are reduced Standing comfort is improved Rather than resting on an edge, the foot rests on a shaped surface designed for climbing ergonomics. For professional users who spend more than “two minutes up and down”, this matters. Comfort and Fatigue in Professional Environments Professional ladder users rarely climb once and come down: They climb repeatedly. They carry tools. They pause mid-task. They reposition. They work at height for longer periods. Small design differences can compound over the course of a working day. Comfort is not a luxury feature. It is part of fatigue management. Reduced fatigue could contribute to: Better balance More secure footing Improved confidence at height Lower likelihood of rushed descent This is why rung profile is considered carefully in professional ladder design. Are Square Rung Ladders Unsafe? Square rung ladders are used in various markets and applications. The key consideration is suitability. For occasional, light-duty access tasks, square rungs may be acceptable. For frequent, professional or industrial use, rung ergonomics become far more important. At Lyte, our ladders are designed specifically for trade and industrial environments. That includes: Repeated daily use Load carrying Outdoor exposure Extended standing time Rung profile is part of that design philosophy. Design Choices Reflect Intended Use When selecting ladder equipment (ideally for low-risk, short duration tasks), it is important to consider: Frequency of use Duration of use Environment Load being carried User comfort over time Not all ladders are designed for the same application. Lyte ladders are engineered with professional users in mind, and D-shaped rungs form part of that approach. When evaluating ladders, small details often reveal the intended market. Rung shape may seem minor at first glance, but at a 75-degree working angle, it changes how your foot contacts the ladder entirely. For professional environments where ladders are climbed repeatedly and used for extended periods, comfort and load distribution matter. Choosing purpose-designed equipment helps ensure the ladder supports the user, not the other way around.
Maintenance worker using the Boxing Ring Tower to access the roof of a portable building
February 2, 2026
Working on flat roofs and elevated workspaces is a common requirement across construction, transport, facilities management and utilities. Yet it remains one of the most challenging areas to manage safely. Whether accessing the roof of a bus, a welfare unit, a container, a substation or a commercial building, safety at the point of access, plus edge protection on the roof itself is critical. The challenge of accessing flat roofs safely Flat roofs and elevated workspaces are widely used for: Plant and equipment maintenance Vehicle and fleet servicing Inspections and surveys Installation and repair work While the work itself may be straightforward, getting safely onto the roof and working hands-free when in the workspace is often where problems arise. Common issues include: Limited or no edge protection Unsafe transitions from access equipment to roof Increased risk of falls during access and egress In many environments, these risks are difficult to eliminate using standard ladders or basic access equipment. Introducing the Lyte Boxing Ring Tower (BRT) The Lyte Boxing Ring Tower (BRT) provides a fully enclosed overhead workspace that creates true 360-degree fall protection around the work area. This unique “boxing ring” design removes the need to install temporary edge protection before stepping onto the flat roof surface, offering a safer, faster setup for a wide range of elevated tasks. The BRT integrates with Lyte’s HiLyte Tower System and uses a transition deck to allow operatives to step safely onto the roof or elevated surface. The overhead frame extends out from the tower, allowing safe access to work areas where conventional towers cannot reach. This is especially suited to rail, transport, utilities and site accommodation applications. Key features include: 360-degree fall protection barriers around the workspace area Controlled transition from tower to roof Secure, stable access for repeated use Designed for flat roofs and elevated workspaces Once on the roof, operatives can work as required, knowing that the most hazardous part of the task, the access and egress, has been properly controlled. The work is carried out on the roof or surface itself , while the Boxing Ring Tower frame provides 360-degree fall protection around the workspace . Applications for the Boxing Ring Tower The BRT delivers a significantly safer method of access for tasks where users must transition from a tower onto a flat work surface. The solution was developed in response to a transport sector requirement for safe roof access on buses, but the same access challenges exist across many industries. The Lyte Boxing Ring Tower is suited to a wide range of real-world applications, including: Buses, coaches and commercial vehicles Trains and rail vehicles Flat roofs and rooftop plant Substations and utilities infrastructure Containers, welfare units and modular buildings The fully enclosed “boxing ring” workspace surrounds the user and provides 360-degree fall protection, significantly reducing risk when transitioning onto elevated structures. Designed and manufactured in the UK The Boxing Ring Tower is designed and manufactured in the UK , ensuring: Consistent quality and durability Clear specifications for professional use Long-term support and availability This makes it suitable not only for end users, but also for hire companies, contractors and facilities teams who need reliable access solutions. Learn more about the Lyte Boxing Ring Tower If you are responsible for working at height on flat roofs or elevated workspaces, and want a safer way to manage access, the Lyte Boxing Ring Tower offers a practical, purpose-built solution. 👉 View the product here: https://www.lyteladders.co.uk/product/lyte-boxing-ring-tower-BRT
Paint pots next to a yellow fibreglass platform step ladder
November 4, 2025
Find the best ladders for decorators. From stairwells to public buildings, Lyte’s UK-made professional ladders and platforms keep decorators safe and efficient at height.
Contractor using a Lyte combination ladder to access ceiling space
October 22, 2025
A professional's guide for choosing the best ladders for electricians, decorators, builders, and maintenance professionals.
Engineer repairing a bolted designed step ladder
October 14, 2025
Discover how Lyte Ladders & Towers supports ESG-conscious teams with sustainable, UK-manufactured access equipment. Learn about low-carbon aluminium, solar-powered production, and repairable ladder designs that reduce environmental impact.
Man climbing a leaning ladder
September 25, 2025
Ensure safe ladder use with our expert guide for H&S professionals — covering EN131 certification, inspections, set-up, training, and legal compliance.
Blue fibreglass extension ladder being used in a school rewiring
September 9, 2025
Handy guide for the best ladders for electricians to use. Compare fibreglass steps, combination & extension ladders — safe, EN131 certified & UK made.
September 5, 2025
At Lyte Ladders & Towers, we believe sustainability isn’t just about reducing environmental impact, it’s also about strengthening the communities where we live and work. That’s why on Friday 5th September 2025, we were proud to support National Foodbank Day by collecting donations for Swansea Foodbank . Why National Foodbank Day Matters Across the UK, foodbanks play a vital role in supporting families and individuals facing hardship. National Foodbank Day shines a spotlight on this work, raising awareness of the growing demand for foodbank services and encouraging businesses and communities to take action. In Swansea, the foodbank is part of the Trussell Trust network, providing emergency food parcels to those in crisis. Their work goes beyond just food, they also offer advice, support, and practical help to people navigating difficult times. Lyte’s Contribution As a UK manufacturer with deep roots in South Wales, we’re proud to give back to our local community. This year, our team came together to collect donations of non-perishable food, toiletries, and essential household items for Swansea Foodbank. Every contribution helps, from tinned goods and cereals to hygiene products, and we are grateful to our colleagues for showing such generosity. ESG in Action Supporting Swansea Foodbank is part of our wider commitment to Environmental, Social, and Governance (ESG) responsibility. While much of our ESG focus is on reducing environmental impact through initiatives like recycled aluminium and solar energy, we are equally committed to the “social” pillar: Supporting local charities and causes Promoting wellbeing within our workforce Giving back to the community where we manufacture How You Can Help If you’d like to support Swansea Foodbank or learn more about their work, please visit: https://swansea.foodbank.org.uk Together, we can make a difference for those who need it most. National Foodbank Day is a reminder that sustainability is about people as much as it is about products. At Lyte, we’re proud to stand alongside Swansea Foodbank and support the vital role they play in our community. We’d like to thank our team for their generosity and encourage others to consider how they can support foodbanks locally, today and every day.
August 6, 2025
Choosing the right equipment for working at height can significantly impact site safety, task efficiency and long-term value. At Lyte Ladders & Towers, we manufacture a full range of standard access equipment certified to the latest safety standards, as well as bespoke access solutions tailored to solve complex or industry-specific challenges. But how do you know which is right for your needs? In this post, we explore the pros and cons of standard vs bespoke solutions, and how to make the best choice for your business. Standard Access Products: Certified and Ready to Use Our standard ladders, steps, podiums and towers are independently tested and certified to the relevant standards (such as EN131 or EN1004 ), ensuring they meet strict safety and performance requirements for regular trade and industrial use. ✔️ Advantages of Standard Products Fully Certified: Products like our MagnaStep range are EN131 Professional certified, which is reassuring for both Health & Safety teams and users. Faster Lead Times: Manufactured in volume at our UK factory, standard items are available with shorter turnaround times and higher stock availability. Cost-Effective: Ideal for bulk purchase for use across large teams or multi-site operations. Widely Applicable: Suitable for general use across construction, maintenance, utilities, and facilities management. ⚠️ Limitations One-Size-Fits-All Design: May not suit specialist tasks or restricted environments. Workarounds Can Introduce Risk: Using the wrong type of ladder or adapting it on site can lead to unsafe practices. Bespoke Access Solutions: Built Around Your Challenge Not all jobs fit within a standard set of dimensions, and that’s where Lyte’s bespoke design service comes in. From access towers for the transport industry to maintain their vehicles to compact platforms designs to fit in confined portable buildings and telecoms pole ladders for utilities , we work closely with customers across multiple industries to design safe, purpose-built solutions. View some of our recent bespoke projects here: 👉 Bespoke Products Gallery ✔️ Advantages of Bespoke Solutions Tailored for Your Task: Designed specifically to fit the working environment, user needs and operational requirements. Solves Access Challenges Safely: Reduces reliance on unsafe workarounds or modifications. Long-Term Value: Bespoke solutions can reduce downtime, improve productivity, and enhance operator safety over time. Built and Tested In-House: Even though many bespoke products don’t fall under a formal certification like EN131, we apply our rigorous in-house testing protocols to ensure every product is safe, stable, and fit for purpose. Learn more about our testing process: 👉 Bespoke Access Testing & Development ⚠️ Considerations Longer Lead Times: Bespoke items require consultation, design approval and testing. Not Always Certified: As these products don’t always align with a defined European standard, they cannot carry an EN131 badge, however they are still tested to the highest standards by our in-house team.
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